import logging from utils.statepoint import * from utils.s7data import * from models.data_sender import * class Trace_pusher: def __init__(self, data_s7: S7data, logger: logging.Logger, sender: Sender, strand_position: list, hostsend_flag=False): self.data_s7 = data_s7 self.logger = logger self.sender = sender self.strands_cutting = [[], [], [], [], [], [], [], []] self.strands_buffer = [[], [], [], [], [], [], [], []] self.locks = [threading.Lock() for i in range(8)] self.strand_position = strand_position self.hostsend_flag = hostsend_flag self.old_heatNo = "00000000" self.current_heatNo = "00000000" self.old_heatData = {} self.current_heatData = {} self.total = 0 self.strand = [0, 0, 0, 0, 0, 0, 0, 0] self.count_lock = threading.Lock() self.sizing_count_heatNo = "00000000" self.sizing_count = {} self.pusher_left_list = [] self.pusher_right_list = [] self.bed_left = [[], []] self.bed_right = [[], []] self.pusher_left = data_s7.make_point('推钢机激光') self.pusher_right = data_s7.make_point('推钢机激光') self.pusher_left.set_convertor(lambda data: data < min(self.strand_position)) self.pusher_right.set_convertor(lambda data: data > max(self.strand_position)) self.pusher_left.set_excite_action(lambda: self.arrive_cooling_bed('left')) self.pusher_right.set_excite_action(lambda: self.arrive_cooling_bed('right')) self.billet_out = [[], [], [], [], [], [], [], []] self.length_cutting = [] for i in range(8): self.length_cutting.append(self.data_s7.make_point(f'L{i+1}定尺')) self.drawing_speed = [] for i in range(8): self.drawing_speed.append(self.data_s7.make_point(f'L{i+1}拉速')) self.billet_position = [ self.data_s7.make_point('L1坯头位置'), self.data_s7.make_point('L2坯头位置'), self.data_s7.make_point('L3坯头位置'), self.data_s7.make_point('L4坯头位置'), self.data_s7.make_point('L5坯头位置'), self.data_s7.make_point('L6坯头位置'), self.data_s7.make_point('L7坯头位置'), self.data_s7.make_point('L8坯头位置') ] self.barrier = [ self.data_s7.make_point('L1挡板'), self.data_s7.make_point('L2挡板'), self.data_s7.make_point('L3挡板'), self.data_s7.make_point('L4挡板'), self.data_s7.make_point('L5挡板'), self.data_s7.make_point('L6挡板'), self.data_s7.make_point('L7挡板'), self.data_s7.make_point('L8挡板') ] self.barrier_checker = [False, False, False, False, False, False, False, False] if self.hostsend_flag: self.hostsend_barrier = [ self.data_s7.make_point('热送挡板[0]'), self.data_s7.make_point('热送挡板[1]'), self.data_s7.make_point('热送挡板[2]'), self.data_s7.make_point('热送挡板[3]'), self.data_s7.make_point('热送挡板[4]'), self.data_s7.make_point('热送挡板[5]'), self.data_s7.make_point('热送挡板[6]'), self.data_s7.make_point('热送挡板[7]'), ] for i in range(8): # 坯子出现 self.billet_position[i].allow_update(False) self.billet_position[i].set_state(False) self.billet_position[i].set_convertor(lambda data: data > 12000) self.billet_position[i].set_excite_action(lambda i=i: self.billet_out_action(i)) self.billet_position[i].set_reset_action(lambda i=i: self.billet_in_buffer_action(i)) self.billet_position[i].allow_update() # 挡板抬起 self.barrier[i].allow_update(False) self.barrier[i].set_state(False) self.barrier[i].set_convertor(lambda data: not bool(data)) self.barrier[i].set_excite_action(lambda i=i: self.barrier_up_action(i)) self.barrier[i].set_reset_action(lambda i=i: self.barrier_down_action(i)) self.barrier[i].allow_update() # 直轧挡板抬起 if self.hostsend_flag: self.hostsend_barrier[i].allow_update(False) self.hostsend_barrier[i].set_state(False) self.hostsend_barrier[i].set_convertor(lambda data: not bool(data)) self.hostsend_barrier[i].set_excite_action(lambda i=i: self.hostsend_barrier_up_action(i)) self.hostsend_barrier[i].set_reset_action(lambda i=i: self.logger.debug(f"{i+1}流热送挡板关闭")) self.hostsend_barrier[i].allow_update() def billet_out_action(self, i): # [坯号, 炉次信息, 定尺, 拉速, 开切时间, 停切时间] billetNo = self.current_heatNo + '0' + str(i+1) + '99' sizing = self.length_cutting[i].data speed = self.drawing_speed[i].data self.billet_out[i] = [billetNo, self.current_heatData, sizing, speed, time.strftime('%Y-%m-%d %H:%M:%S', time.localtime()), ''] def billet_in_buffer_action(self, i): with self.locks[i]: if self.strands_cutting[i]: self.logger.info(f"[TRACE]{i+1}流新增钢坯存储") self.strands_buffer[i] = self.strands_cutting[i] self.strands_cutting[i] = [] else: self.logger.info(f"[TRACE]{i+1}流开切漏钢,算法补入") self.strands_buffer[i] = self.billet_out[i] self.billet_out[i] = [] if self.barrier[i].state and self.barrier_checker[i] == False: self.barrier_up_action(i) def barrier_up_action(self, i): with self.locks[i]: if self.strands_buffer[i]: self.barrier_checker[i] = True time.sleep(5) billetData = self.strands_buffer[i] self.strands_buffer[i] = [] if self.strand_position[i] <= self.pusher_left.data: self.logger.info(f"[TRACE]{i+1}流钢坯通过挡板进入推钢区域,在推钢机左侧") self.pusher_left_list.append(billetData) else: self.logger.info(f"[TRACE]{i+1}流钢坯通过挡板进入推钢区域,在推钢机右侧") self.pusher_right_list.append(billetData) def barrier_down_action(self, i): if self.barrier_checker[i]: self.logger.debug(f"[TRACE]{i+1}流挡板关闭") else: self.logger.error(f"[TRACE]{i+1}流挡板关闭,期间无钢坯流出") self.barrier_checker[i] = False def hostsend_barrier_up_action(self, i): with self.count_lock: gp_tmp = [] if self.strand_position[i] <= self.pusher_left.data: index = -1 for j in range(len(self.pusher_left_list)-1, -1, -1): if self.pusher_left_list[j][0][-3] == str(i+1): index = j break if index == -1: self.logger.warning(f"[TRACE]推钢机左侧未找到{i+1}流的热送钢坯") else: gp_tmp = self.pusher_left_list[index] self.pusher_left_list = self.pusher_left_list[:index] + self.pusher_left_list[index+1:] else: index = -1 for j in range(len(self.pusher_right_list)-1, -1, -1): if self.pusher_right_list[j][0][-3] == str(i+1): index = j break if index == -1: self.logger.warning(f"[TRACE]推钢机右侧未找到{i+1}流的热送钢坯") else: gp_tmp = self.pusher_right_list[index] self.pusher_right_list = self.pusher_right_list[:index] + self.pusher_right_list[index+1:] if gp_tmp: if not (gp_tmp[0].startswith(self.current_heatNo) or gp_tmp[0].startswith(self.old_heatNo)): self.change_heat(gp_tmp) self.hostsend(gp_tmp) def change_heat(self, data): # 换炉代码 self.old_heatNo = self.current_heatNo self.old_heatData = self.current_heatData self.current_heatNo = data[0][:8] self.current_heatData = data[1] # 上一炉终止信号在这里发 self.total = 0 self.strand = [0, 0, 0, 0, 0, 0, 0, 0] def arrive_cooling_bed(self, direc): with self.count_lock: if direc == 'left': self.logger.debug(f"左侧冷床上推入{len(self.pusher_left_list)}根钢坯") tmp = self.pusher_left_list self.pusher_left_list = [] elif direc == 'right': self.logger.debug(f"右侧冷床上推入{len(self.pusher_right_list)}根钢坯") tmp = self.pusher_right_list self.pusher_right_list = [] for i in tmp: if not (i[0].startswith(self.current_heatNo) or i[0].startswith(self.old_heatNo)): self.change_heat(i) break self.billet_to_bed(tmp, direc) def billet_to_bed(self, billets, direc): if direc == 'left': if self.bed_left[0]: if len(billets) >= 4: if self.bed_left[1]: self.logger.error(f"组坯冲突!") self.billet_to_bed_impl(billets, self.bed_left, 1) else: if len(self.bed_left[1]) == 0 and len(self.bed_left[0]) + len(billets) <= 4: self.billet_to_bed_impl(billets, self.bed_left, 0) elif len(self.bed_left[1]) + len(billets) <= 4: self.billet_to_bed_impl(billets, self.bed_left, 1) else: self.logger.error(f"组坯冲突!") self.billet_to_bed_impl(billets, self.bed_left, 1) else: self.billet_to_bed_impl(billets, self.bed_left, 0) self.logger.debug(f"左侧冷床目前情况:{len(self.bed_left[0])}根|{len(self.bed_left[1])}根") elif direc == 'right': if self.bed_right[0]: if len(billets) >= 4: if self.bed_right[1]: self.logger.error(f"组坯冲突!") self.billet_to_bed_impl(billets, self.bed_right, 1) else: if len(self.bed_right[1]) == 0 and len(self.bed_right[0]) + len(billets) <= 4: self.billet_to_bed_impl(billets, self.bed_right, 0) elif len(self.bed_right[1]) + len(billets) <= 4: self.billet_to_bed_impl(billets, self.bed_right, 1) else: self.logger.error(f"组坯冲突!") self.billet_to_bed_impl(billets, self.bed_right, 1) else: self.billet_to_bed_impl(billets, self.bed_right, 0) self.logger.debug(f"右侧冷床目前情况:{len(self.bed_right[1])}根|{len(self.bed_right[0])}根") def billet_to_bed_impl(self, billets: list, dst: list, index): dst[index].extend(billets) if len(dst[index]) >= 4: self.billet_union(dst[index]) # 此处加入天车模块时删掉 dst[index].clear() if index == 0: dst[0] = dst[1] dst[1] = [] def billet_union(self, billets): billetsNo = [] ccmNo = self.current_heatData['ccmNo'] if self.current_heatData else '0' for i in billets: strandNo = i[0][9] self.total += 1 self.strand[int(strandNo)-1] += 1 billetNo = self.current_heatNo + ccmNo + strandNo + '{:0>2}'.format(self.strand[int(strandNo)-1]) billetsNo.append(billetNo) if self.current_heatData: self.sender.billet_upload(self.current_heatData, billetNo, self.total, i[2], i[3], i[4], i[5]) if self.sizing_count_heatNo != self.current_heatNo: self.sizing_count_heatNo = self.current_heatNo self.sizing_count = {} if billets[0][2] not in self.sizing_count: self.sizing_count[billets[0][2]] = 0 self.sizing_count[billets[0][2]] += 1 billet_unionNo = self.current_heatNo + '{:0>5}'.format(int(billets[0][2])) + '{:0>2}'.format(self.sizing_count[billets[0][2]]) self.logger.info(f"{self.current_heatNo}炉组号{billet_unionNo}钢坯{len(billets)}根:\n {'、'.join(billetsNo)}") def data_from_casting(self, i, data, extend=False): with self.locks[i]: if extend: if self.strands_cutting[i] and self.strands_cutting[i][0] == data[0]: self.logger.info(f"{i+1}流补充了钢坯停切时间") self.strands_cutting[i] = data elif self.strands_buffer[i] and self.strands_buffer[i][0] == data[0]: self.logger.info(f"{i+1}流补充了钢坯停切时间") self.strands_buffer[i] = data else: self.logger.warning(f"{i+1}流对已经离开的钢坯补充停切时间,无效") else: if self.strands_cutting[i]: self.logger.warning(f"{i+1}流有钢坯开切冲突") self.strands_cutting[i] = data self.strands_cutting[i].append('') else: self.logger.info(f"{i+1}流钢坯开切") self.strands_cutting[i] = data self.strands_cutting[i].append('') def hostsend(self, i): ccmNo = self.current_heatData['ccmNo'] strandNo = i[0][9] self.total += 1 self.strand[int(strandNo)-1] += 1 billetNo = self.current_heatNo + ccmNo + strandNo + '{:0>2}'.format(self.strand[int(strandNo)-1]) self.sender.billet_upload(self.current_heatData, billetNo, self.total, i[2], i[3], i[4], i[5]) self.logger.info(f"{self.current_heatNo}炉钢坯热送:{billetNo}") def clean_status(self): self.logger.debug(f"[TRACE]小冷床状态清空") with self.count_lock: self.pusher_left_list = [] self.pusher_right_list = [] self.bed_left = [[], []] self.bed_right = [[], []] # [坯号, 炉次信息, 定尺, 拉速, 开切时间, 停切时间]